Getting an accurate read on equipment strain is a vital component of machine maintenance. Heavy industrial assets, from mining equipment to pipelines to plant machinery, must contend with a high degree of strain even under normal conditions. As equipment ages, its initial maximum operating capacity may start to wane, and it is at a higher risk for cracks, breakdowns and other ruinous failures that can derail a project, imposing great costs on company repairs, downtime and productivity.
A wireless strain gauge can cut down on the possibility of an equipment crack and ensure optimal equipment reliability. It is non-invasive and easy to install, and can deliver accurate readings to remote computers. Strain sensors can be used to improve a variety of industrial measurements. According to Process and Control Today, strain gauges are essential to measuring torque in a wide variety of assets, including those used for energy systems and electric vehicle motors. Measuring the torque in constantly rotating shafts can be difficult, but it's important to have accurate, real time readings of torque activity, as a change in torque could quickly lead to further problems in the system.
Another use for strain sensors in the industrial sector is in container weighing operations, reported MarineLink. Weighing containers is an essential part of port authority and shipping company operations. Incorrectly reported container weight can have far-reaching legal, financial and logistical consequences, such as liability for an accident or equipment damage, monetary penalties for under-declared weights and collapses due to overloaded containers. The machines that weigh the containers are vital parts of sustaining the system, and strain gauges can offer crack detection and accurate readings that can keep vital machinery and weighing operations running smoothly. Additionally, the data-gathering software allows operators to store information that can be examined to develop improved, actionable strategies.